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Manufacturing DTF Equipment with BMAC Industries

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Exploring the DTF Printing Industry: A Deep Dive with Andy McDaniel of DTF Superstore

On the latest episode of the Print Hustlers Podcast, Andy McDaniel, founder of DTF Superstore and BMAC Industries, shares his journey in Direct-to-Film (DTF) printing. A trailblazer in the DTF world, Andy gives a raw look at the challenges and victories of his business, from navigating complex supply chains to revolutionizing how DTF printers work with top-quality, U.S.-made dryers.

1. The Early Days of DTF Superstore: From DTG to DTF

Andy’s entry into DTF printing didn’t happen overnight. Initially, he was working in Direct-to-Garment (DTG) technology, running an open-source platform where users could exchange insights and support each other. The shift to DTF occurred after a customer from Asia hinted at the technology’s potential. “I didn’t get it at first,” Andy recalls, but after testing some products, demand quickly exploded, marking the beginning of DTF Superstore.

2. Building an Infrastructure and Taking Risks

In 2020, Andy launched DTF Superstore’s online presence and began importing DTF supplies, overcoming hurdles with Chinese manufacturers. Each order brought uncertainties, from missing features to unexpected design changes. To counter this, DTF Superstore prioritized customer satisfaction, investing in warranty support and equipment replacements to build a loyal client base. Even with steep financial setbacks, Andy pushed forward, allowing DTF Superstore to grow substantially year-over-year.

3. Crafting the BMAC Dryer: Solving for Reliability

In a bold pivot, Andy decided to start manufacturing DTF dryers in the U.S. After struggling with unreliable Chinese dryers, he saw an opportunity to create a game-changing, American-made option. The result was the BMAC Dryer, a modular and user-friendly system that minimizes downtime. Andy explains, “Reliability was the biggest thing. We wanted a dryer that just works all day long.” With this project, Andy established a full manufacturing facility, investing significantly in equipment and personnel to bring the dryer to life.

4. Nurturing the DTF Community and Expanding the Ecosystem

Andy’s vision for DTF Superstore goes beyond selling products. Inspired by the idea of community, he launched initiatives like the DTF Expo and purchased key domains like DTF.com. By offering educational resources and forums, Andy aims to build a comprehensive support network, bringing together manufacturers, hobbyists, and print shops to foster growth and collaboration.

5. The Future of DTF: Scaling Up and Looking Ahead

As DTF technology gains traction, Andy sees growth in both commercial and hobbyist markets. He predicts that while large players like Epson may eventually enter the DTF space, smaller operations and independent creators will continue to innovate and thrive. In five years, he hopes to see DTF Superstore further integrated with custom engineering capabilities, enabling them to create new products tailored specifically to the needs of the DTF market.

Key Takeaways from Andy’s Journey

  1. Adaptability is Crucial – Andy’s openness to customer feedback and willingness to shift his business model have been key to DTF Superstore’s success.
  2. Invest in Quality and Reliability – Rather than rely on inconsistent imports, Andy brought manufacturing stateside to control product quality directly.
  3. Community is a Powerful Tool – By prioritizing customer support and educational resources, Andy has fostered a loyal community, helping DTF Superstore become a respected name in the industry.

 

Andy’s journey shows the power of persistence, community-building, and commitment to quality in navigating the DTF landscape.

 

The PrintHustlers Podcast has published more than 200 episodes with print industry leaders and experts. If you want a candid look inside the minds of the industry’s best, then we’re the podcast for you. Here are a few of our favorite episodes:
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Printavo is simple shop management software. We help you streamline your business, keep jobs moving forward and your team on the same page.

Scheduling, quoting, approvals, payments, customer communication, automation and more. With Printavo, you’ll work smarter–not harder.

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